AlSi Alloy Electronic PackagingGeneral DescriptionBaienwei AlSi alloys include:Silicon content: 27%,42%,50%,60% and 70%, mainly used in electronic packaging field. AlSi alloy can be used in substrates,housings,carriers and lids, having a better compatibility and heat dissipation to prolong the working life of high power modules. AlSi alloys have the features such as light weight,(density 2.4—2.7g/cm³),high thermal conductivity,low CTE,high stiffness,excellent machinability,weldability,surface plating performance,hermeticity,high temperature resistance and corrosion resistance etc. |
Material |
Density g/cm³ |
CTE 25℃ ppm/ ℃ |
Thermal Conductivity 25℃ W/mk | Plateabillity | Machinability | Weldability | Formability |
Copper | 8.9 | 16 | 385 | Good | Good | Good | Good |
Titanium | 4.5 | 8.9 | 17 | Fair | Fair | Fair | Fair |
Cast Al6061 | 2.7 | 23 | 195 | Good | Good | Good | Good |
Kovar | 8.4 | 6 | 15 | Good | Good | Good | Good |
Cu85%w | 16.4 | 6.8 | 180 | Fair | Fair | Fair | Fair |
Cu85%Mo | 10 | 6.8 | 165 | Fair | Fair | Fair | Fair |
Al65%SiC | 3 | 6.8 | 170 | Poor | Poor | Poor | Poor |
Aluminum-graphite | 2.5 | 7.5/23 | 190 | Poor | Good | Poor | Good |
AlSi27 | 2.6 | 17 | 175 | Good | Good | Good | Good |
AlSi50 | 2.5 | 11.5 | 140 | Good | Good | Good | Good |
AlSi70 | 2.43 | 7.5 | 120 | Good | Good | Good | Good |
Silicon-aluminum alloy(AlSi alloys) is a kind of binary alloy consisting of silicon and aluminum, in which the content of silicon ranges from 17% to 85%, its also called CE alloys in some countries.
AlSi alloys have the advantages of light weight, low thermal expansion, high thermal conductivity, which can be machined, electroplated and welded in normal procedure. These special properties cannot be provided in any other material.
As a low thermal expansion aluminum alloy, AlSi alloys can replace: It can replace some low CTE materials, e.g.: Kovar with relatively heavy weight; It can replace the materials with low CTE and high thermal conductivity, e.g.: copper-molybdenum, copper-tungsten and copper, whose weight is a problem; It can replace the standard aluminum alloy because of higher stiffness and lighter weight; If there is requirement of structure stability, it can be combined with the property of metals and ceramic materials and operated within some extent of temperature range.
AlSi alloys are widely used as electronic packaging, structural components, thermal management products and auto parts. Electronic packaging for aerospace, RF/microwave, millimeter wave, optical & fiber, satellite, telecommunication, radar etc. AlSi alloys have adjustable low CTE, are widely used as thermal management products, such as heat sinks, sensor carriers, PCBs guide bars, T/R modules and wafers etc. Structural components, such as Lens holders for optical systems, carrier plates and manipulators for semiconductor processing equipment etc. Auto parts: cylinder liners, pistons, brake discs, connecting rods, rotors, vanes, bearing brackets, oil pump gears, inlet valves and valve retainers etc.
Baienwei AlSi alloys are processed by rapid solidification technology, a further optimization on basis of spray forming process(also called spray deposition).
Yes. All AlSi alloys can be machined easily, such as CNC, EDM, wire cutting etc.
None. Baienwei production method can remove all porosity.
Yes. All silicon-aluminum alloys can be chemically plated, plateable with Au, Ag, Cu, Ti etc.
Yes. This alloy with the silicon below 60% can be successfully welded by TIG, MIG, laser and electron beam technology. For the alloy with higher content of silicon, other joining technologies can be adopted, e.g.: FSW, diffusion bonding or brazing. We can provide all customers with the secrets of technologies applied in these processes, and give the correct methods and instructions according to the specific application.
We can provide block, bar, pipe, plate, machined part, plated part and finished parts as customers’ requirements.